Before telling you about the capsule polishing machine, we will basically understand what is the meaning of capsule polishing. Actually, it is the process in which you can clean the capsules from dust (before packaging).
Moreover, this method also removes static electricity and leftover particles. And the machine that does this job is called a capsule polishing machine.
Parts of Capsule Polishing Machine
1. Capsule Feeder: You can also call it an infeed chute or capsule conveyor. It is the part from where you can put the capsule into the machine.
2. Polishing Brushes: These brushes are fitted in a polishing chamber which is of cylindrical shape. The 2 types of brushes are present in it to clean the edges & center of the capsule. One has soft bristles whereas the other contains stiff bristles.
3. Vacuum System: It will suck the loose residues and the dust from the surface of the capsule. The leftover contaminants are also cleared up at this part.
4. Capsule Sorter: It is also known by the name “Fragment Collector”. Here, the unwanted fragments and underweight capsules are sorted out from properly filled ones.
5. Anti Static Check Unit: With the help of this part, you can reduce the static electricity present at the outer layer of the capsule.
6. Capsule Outlet: As the name shows, you can let out the capsule from this part of the polisher machine.
7. Control Panel: This part lets you control the machine’s functions. You can adjust settings like brush speed and vacuum strength to match your production needs.
How Capsule Polisher Machine Works
The capsule polishing basically relies on the rotating polishing brushes. However, before putting capsules into the machine, you need to adjust the machine settings. This should be according to the finishing needs of that particular sized capsule.
After feeding the capsule into the polisher, the brushes start spinning. Along with that, it also moves the capsules through a tube with a smooth polished wall. Through this, the capsule shell not only cleans but also becomes shiny.
At the same time, the vacuum continuously pulls out the debris removed while brushing. Moreover, the sorter part also removes anything that shouldn’t be there. After that, you can take out the polished capsules from the polisher outlet.
Types of Capsule Polishers
1. Horizontal Capsule Polishers
In a horizontal polishing machine, the vacuum suction and brushes are arranged in a horizontal position. However, most of the machines falling under this category are brushless. Here the pieces of cleaned cloth are used to wipe out the capsules.
2. Vertical Capsule Polishing Machine
Vertical capsule polishers use an upright conveyor that moves capsules upward. As the capsules rise, they get cleaned and polished at the same time. This design is preferable as it occupies less space and polishes a great quantity of capsules at a time.
Capsule Polishing Machine Benefits
You will have the following advantages by using this machine:
Sterile Capsule Treatment
Through this machine, you will get the capsule which is completely contaminant free. The metal detection compatibility of the polisher removes all types of toxic metal pieces from the capsule shell. Moreover, the machinery is thoroughly cleaned before every batch to maintain hygiene and standard quality.
Super Accuracy
The precision in the medicinal field is very important as here you’re dealing with human lives. Therefore, a testing device is attached with the capsule polisher to check for minor errors. It assesses the size and weight of the capsule after being polished. This helps you in maintaining the accuracy of your production.
High Durability
Since the capsule polishing machine is built with tough materials, it can run for long hours without any problems. Plus, it does not need regular maintenance service. This makes it a low-upkeep and reliable option for continuous production.
Adaptive Polishing Capacity
You know very well that there are different types of capsules in the market. And for this reason, the machine should be able to handle all of them. The capsule polishing machine can quickly polish capsules of all sizes and shapes. This makes it very flexible, as you don’t need separate components for different types of capsules.
Budget-Friendly
The machine polishes a large number of capsules every hour, which is very profitable for pharmaceutical companies. This leads to a high return on investment and generates large capital in no time.
Industrial Applications of Capsule Polishing Machine
- Pharmaceutical Sector: You’ve probably taken a capsule at some point to treat an illness. Today, many medications are delivered in capsule form to provide patients with a more comfortable and effective treatment experience.
- Cosmetic Field: This industry produces various skincare capsules, including ones with omega-3, vitamin E, essential oils & serums. These capsules make it easier for you to use the products and give a mess-free way to apply skincare treatments.
- Herbal Industry: Herbal medicine has become increasingly popular and therefore, herbal capsules are made for your ease. These capsules offer an easy way to incorporate natural remedies into your daily routine. This helps you to get the benefits of herbs without much hassle.
- Nutraceutical Market: You’ve probably come across dietary supplements, which are taken for health benefits. They often come in capsule form for convenience.
- Veterinary Medicines: Giving pets medicine in capsules is way easier for owners. That’s why there’s a big need for capsule polishing machines to make sure the medicine is safe and of high quality.
Conclusion
We hope you now have a clear idea of the capsule polishing machine. However, when buying it for your manufacturing unit, you need to consider some important things. For example, you should tell the seller how many polished capsules you want to process per hour etc.
FAQs
What Is The Best Material For Making Capsule Polishers?
Stainless steel is perfect for making capsule polishing machines. The reason is its corrosion-resistant nature and high durability. It also fully complies with healthcare regulations.
How Do You Integrate Capsule Polishing Machine with Capsule Filling Machine?
To integrate the machines, firstly you need to align both machines properly so they fit together. Then, adjust the conveyor speeds to make sure the capsules move at the right pace. At last, you have to calibrate the control settings to ensure everything works smoothly. This keeps the production flow steady.
Are Capsule De-Dusters And Polishing Machines The Same?
No, both machines are not the same, they are made for different functions. The capsule de-dusters mainly remove dust & loose particles from the capsule surface. However, the polishing machine polishes the capsules in addition to removing dirt. It gives a finished look to the capsule.
Additional Helpful Resources:
Capsule Formulation – Source: CapsuleFiller
Capsule Filling Machines Manufacturer – Source: SaintyCo
Capsule Polishers and Sorters – Source: SaintyCo
Automatic Capsule Filling Machine– Source: SaintyCo
