Bottle Filling Line Solutions
- Compatible with glass, plastic, and metal bottles
- Achieve speeds of up to 260 units per minute
- Filling lines for both solid dose and liquid products
- Turnkey and customized bottle filling lines
- 20+ years’ pharmaceutical manufacturing experience
- Integrated bottle filling solutions for all budgets
Bottle Filling Line Applications
Several industries rely on SaintyCo following filling lines for their key operations. We’re a main supplier of pharmaceutical bottle filling lines for products like cough syrups and topical ointments. Our bottling lines are also used by clients in the cosmetics, personal care, food and beverage, chemical, and nutraceuticals industries for anything from soda to moisturizer, detergent, and more.
What Is A Bottle Filling Line?
A bottle filling line is a system of multiple machines designed to fill bottles, with varying degrees of automation. While exact configurations vary, a bottle filling line usually consists of bottle feeding, unscrambling and cleaning; dosing; filling; capping or sealing; labeling; coding; inspection, and outfeed.
SaintyCo bottle filling lines are compatible with many bottle materials, shapes, sizes, and volumes. Our various models can fill bottles with liquids, syrups, gels, oils, creams, powders, suspensions, powders, and solid oral doses like capsules or tablets. We also offer optional modules and functionalities, like desiccant inserters for moisture-sensitive products or CIP/SIP systems for sterile environments..
Types Of Bottle Filling Lines
Thanks to our vast manufacturing and engineering capabilities, we offer many different types of bottle filling lines. Get in touch today to find out more about our diverse bottling lines.
Tailored with bottle handling modules that reduce risk of breakages or scratches.
Designed for filling bottles with pressurized liquids like carbonated soda or beer.
Electronic sensors verify the fill weight of each bottle, rejecting under or overfilled units.
Measures liquid volume before dispensing for metered dosing with tight tolerances.
Servo-controlled pistons deliver exact volumes, ideal for thick liquids like sauces or gels.
Specifically designed to deal with lightweight PET, HDPE, or LDPE plastic bottles.
Our economical line uses natural forces to fill free-flowing and low-viscosity liquids like water.
Light vacuum pressure draws liquid into the container while minimizing splashing or foaming.
Specialized Bottle Filling Lines
View some of the most commonly ordered bottle filling lines from SaintyCo, including small-scale versions for R&D and full-scale lines for mass production.
Benchtop Bottle Filling LineOur most compact setup is ideal for use in laboratories, small batches, or pilot trials.
Vial Bottle Filling LineFill low-volume containers like vials or ampoules, essential for pharma products.
Overflow Bottle FillerFill bottles to the same level, even if the internal volume differs slightly between containers.
12 Head Filling MachineHigh-speed bottle filling with 12 synchronized nozzles, ideal for high throughput.
Key Features And Benefits
At SaintyCo, our bottle filling lines are precision-engineered for accuracy, versatility, and efficacy. Their varied features deliver targeted performance, helping you optimize production.
Enjoy ±0.5% fill accuracy, supporting high-quality, consistent products.
Compatible with various liquid and solid dosages, like cream and tablets.
All designs are fully compliant with GMP and cGMP standards.
Add on or adjust modules to increase capacity as your needs evolve.
Modular construction and optional CIP/SIP functionality.
PLC, HMI, and SCADA systems for data logging and management.
Intentionally engineered for minimum power consumption.
Most lines generate less than 70 dB of noise and minimal vibration.
Bottle Filling Line Equipment & Machinery
SaintyCo bottle filling lines are made up of several stages, each performing a key functionality. Below is a breakdown of each component including optional add-ons.
In our automated systems, a bottle unscrambler organizes and orients empty bottles. In manual systems, a worker may place bottles into position.
SaintyCo bottle filling lines include optional cleaning and rinsing modules to remove contaminants and static. Options include sterile water, filtered air, or ionized air.
At this critical stage, the product is dosed and filled into bottles using piston, gravity, volumetric, peristaltic, or electronic counting heads, or auger or vibratory feeders.
Caps are sorted and fed into a system that applies them to each bottle top, then secures them using torque-controlled heads. Smart detection systems confirm positioning.
We offer optional induction sealing units to create tamper-proof seals, as well as desiccant and cotton wool inserters, often found in pharmaceutical products.
For branded products, we offer self-adhesive labeling modules. Key information like batch number and expiry date can be added via thermal transfer, laser, or inkjet printers.
Bottle Closure Systems
We support 31+ different closure formats. For example, T-caps, cork, pressure caps, and crown caps. Snap-on and pre-threaded screw caps are popular for standard pharma and nutraceutical bottles. We also offer child-resistant caps (CRC) and tamper-evident designs like pilfer-proof (PFP) and roll-on pilfer proof (ROPP) caps, as well as measuring caps, pumps, droppers, push-pull, flip-top, and more for easy product dispensing.
Bottle Type Compatibility
We design filling lines for a wide range of containers, most commonly round, square or oval HDPE, PET, LDPE, or glass, though we also offer systems for custom geometries. Our filling lines are compatible with vials and miniatures, wide-mouth jars, and specially treated containers like UV-protected bottles for light-sensitive formulations.
Downloadable Resources
Download the SaintyCo product brochure to learn more about the different models of bottling line we manufacture.
Our technical specification data sheet provides further details about the performance metrics of each type of bottle filling line.
Take a look at how our bottle filling lines work, with this explainer video that shows each stage of the process in action.
Why Choose SaintyCo For Your Bottle Filling Line
SaintyCo is an industry leader in turnkey and cGMP-compliant bottle filling lines, with a track record of successful projects spanning over two decades. If you partner with us, you’ll get access to our extensive engineering knowledge that goes well beyond what other manufacturers offer.
Our core values include integrity, transparency, efficiency, and value. When it comes to quality:cost ratio, you simply won’t find better than SaintyCo bottle filling lines.
Popular Bottle Filling Line Setups
SaintyCo bottle filling lines can be configured in various ways, depending on your facility layout and production needs. Here are some of our best-selling bottle line setups.
Our in-line solutions move bottles in a straight path through the various stations. They’re ideal for integration with existing setups and offer fantastic flexibility if you need to fill different sized and shaped bottles.
SaintyCo bottle filling lines with rotary fillers use a circular configuration and motion. This typically enables higher filling speeds, depending on the product viscosity. They’re ideal for large-scale and 24/7 production.
Our monoblock bottle filling systems combine multiple functions into a single unit. Their compact design saves floor space and minimizes contamination risk, critical for HPAPI handling in the pharmaceutical industry.
SaintyCo dual-nozzle setups can deliver two formulations into the same container, such as a double-chamber bottle. Common examples include two-part epoxy packaging, or cosmetics like 2-in-1 makeup remover.
Custom Levels Of Bottle Filling Automation
At SaintyCo, we understand that not every factory needs top-of-the-range automation, which is why we manufacture an array of cost-effective and entry-level options for smaller facilities.
We engineer automatic bottle filling lines that handle every single step of the process, from bottle feeding to labeling and inspection. No operator required.
These advanced systems are perfect for continuous production settings, with servo-driven modules, smart sensors, touchscreen HMIs, and SCADA integration.
Our bottle filling lines for smaller production runs, R&D, or pilot batches give you flexibility without the higher investment costs of full automation.
They typically require workers to manually feed, remove, and inspect bottles, while primary functionalities like filling and capping are automated.
More About Our Bottle Filling Lines
Find out more about SaintyCo bottle filling lines, including technical specs, details of our after-sales services, and pictures of recent client projects.
- Data Sheet
| Entry-Level Bottling Line | Mid-Range Bottling Line | High-Capacity Bottling Line | |
| Output Speed (bottles/hour) | 600-1,500 | 1,500-6,000 | 6,000-15,000+ |
| Filling Volume | 10-300 ml | 20-500 ml | 50-1,000 ml |
| Filling Accuracy | ±1.5% | ±1.0% | ±0.5% |
| Bottle Diameter Range | 20-80 mm | 25-100 mm | 25-120 mm |
| Power Supply | 220 V, 50/60 Hz | 220 V, 50/60 Hz | 220 V, 50/60 Hz |
| Power | 9.3 kW | 10.6 kW | 11.9 kW |
| Weight | ~2,100 kg | ~3,000 kg | ~5,000 kg |
| Dimensions (W*L*H) | 6,000*1,500*1,650 mm | 11,380*1,860*1,900 mm | 15,000*2,160*2,020 mm |
| Air Supply | 2 m³/h | 2.3 m³/h | 2.6 m³/h |
| Air Pressure | 0.4-0.6 Mpa | 0.5-0.7 Mpa | 0.5-0.7 Mpa |
“We have been more than satisfied with the superb service from SaintyCo regarding the recent expansion of our bottle packaging line. We produce several medicated syrups and the modular design means we can change over between products without much downtime at all. Even though the bottles vary in size considerably. Overall the SaintyCo bottle filling line has increased our production capacity and operational efficiency.”
Jamie GaldotProduction Manager, OPO Pharmaceuticals GmbH“We do a lot of small glass bottle filling for diagnostic kits. Accuracy has been an ongoing challenge. Since working with SaintyCo on our custom benchtop units we have managed to reduce product loss and waste by 14%. Every part of the SaintyCo bottle filling line is easy to use, it took less than a day to train the techs on the entire system and it’s been running without any issues for ten months now. We hope to purchase a second bottle filling line from SaintyCo next year should we continue at this rate of growth.”
Torsten MiddletonOps Lead, Meyer Global Healthcare
Of course! We would be delighted to share pricing information with you. Please let us know the details of your requirements, including desired spec, any customizations, and your shipping location. Then, we can provide you with an accurate and tailored quotation.
Yes, many of our clients are in the food and beverage space. Our bottle filling lines are constructed from food-grade stainless steel and are suitable for solid products like chewing gum or gummy sweets, as well as liquids like cooking oil, condiments, and beverages.
The SaintyCo team has years of experience designing, engineering, and manufacturing unique bottle filling line solutions for all sorts of clients. To tap into their extensive knowledge, simply get in touch! We’re pleased to provide advice and recommendations based on your production goals.
Related Products
Bottle UnscramblerAn integral part of fully-automated SaintyCo bottle filling lines.
Purified Water SystemEssential for cleaning, washing, and sterilizing bottle filling lines.
Clean Room DuctingFor controlling airflow in bottle filling lines situated in cleanrooms.
Vacuum Emulsifying MixerAn upstream component that prepares formulations for bottling.
Solid Dose Bottle Filling Lines
SaintyCo manufactures various bottle filling lines for solid dose products, such as softgel capsules, chewable tablets, pills, and capsules. We incorporate technology like high-speed counters to measure and dispense exact quantities of the product into each bottle. Infrared and optical sensors verify count accuracy to ensure every unit meets fill requirements, promoting consistency and quality. Our solid-dose filling systems are engineered to prevent jamming or breakage of delicate products. So, transfer paths are designed for low friction handling with anti-static materials, sloped chutes, and vibration-assisted feed systems.
Liquid Dose Bottle Filling Lines
Our liquid bottle filling lines work with products of all viscosities from thick mixtures like serums or adhesives to thin, freeflowing liquids like juices and water. We offer diverse dosing mechanisms like peristaltic pumps for sterile applications and piston fillers for particularly viscous products. To prevent microbial risk, our bottle filling lines include laminar flow goods, drip-free fill heads, optional CIP/SIP compatibility, and 316L stainless steel for all contact parts.
We manufacture bottle filling lines in accordance with standards like CE, GMP, and EDA, while also meeting regulatory criteria for bodies like the FDA, WHO, and others.
SaintyCo bottle filling lines are suitable for solid dose products like pills, capsules, tablets, granules, and powders. We also offer lines for liquid and viscous products like gels, creams, suspensions, and oils.
This depends on the product, filling volume, and automation levels. Liquid bottle filling lines tend to reach speeds of around 120 bottles per minute, while tablet bottle filling lines can exceed 250 bottles per minute.
Yes, many of our bottle filling lines are suitable for cleanroom environments and meet strict ISO standards from Class 5 to Class 8.
No problem. SaintyCo bottle filling lines can be configured to support many different unconventional product dimensions thanks to our innovative, modular designs.