Sachet Packaging Machine Manufacturer
☑ Market-leading form, fill, and seal solutions
☑ Cost-effective and customizable
☑ Universal designs for production line integration
☑ Suitable for powders, granules, and liquids
☑ 12-month warranty and lifetime after-sales service
☑ cGMP-compliant and full validation support
Sachet Packaging Machine Applications
SaintyCo sachet packaging machines cater to a wide range of industries, most often for pharmaceutical, nutraceutical, cosmetics, and food applications. They’re an essential part of production lines, with use cases ranging from antibacterial gel to electrolyte sachets, sample-sized face serums, instant noodle seasoning blends, and more.
What Is A Sachet Packaging Machine?
SaintyCo sachet packaging machines are the ultimate solution for small-dose packaging. You can use them to produce highly customized sachets of unique shapes, with or without branding, filled to micrometer-specific dosage parameters.
Our sachet packaging machines are categorized as form-fill-seal systems. They produces small, sealed pouches (a.k.a. sachets) from a roll of packaging film made from various flexible materials. After forming the sachet, the machine fills it with product—powder, granules or in some cases, liquid, paste, or gel. Finally, it seals the sachet by applying heat and pressure, before discharging it ready for further processing.
In a production line, our sachet packaging machines may be integrated with upstream equipment like a feeding system that leads from a granulator, vacuum emulsifying mixer, or powder mixing machine. Downstream stations might include quality control, sorting systems, labeling modules, or a cartoning machine.
Types Of Sachet Packaging Machine
Whether you’re packaging oral or topical medication, food, or non-food products, we’ve got the machine to meet your requirements—and exceed your expectations.
This cost-efficient method folds the sachet material then seals the remaining three sides.
Our most common setup seals sachets on all four sides for maximum strength and durability.
Our vertical form-fill-seal machines are ideal for high-speed production.
Our horizontal form-fill-seal models are typically more versatile, with a higher investment.
Fills and seals two ends of a stick-style sachet, commonly used for condiments and supplements.
Optimized for granulated products, generally using volumetric filling systems.
Designed specifically to handle powder, with dust control measures and auger fillers.
Specialized filling and sealing modules ensure leak-free liquid or semi-liquid filled sachets.
Sachet Packaging Solutions For Every Output
From entry-level models for SMEs to full-scale sachet packaging systems, our machines cover both ends of the production spectrum.
Best for low to medium production volumes where flexibility takes priority over speed.
Meets high production demands, with common configurations in 4, 8, 10, or 12 lanes.
Our benchtop models are designed for startups and small-scale production.
Designed for continuous, reliable runs in mass-production environments.
What Are The Key Features And Benefits?
Introducing a SaintyCo sachet packaging machine to your line comes with a whole host of benefits, from reducing manual labor to increasing speed while maximizing accuracy.
Cleaning and disassembly is easy with our modular, tool-free system.
Constructed with vibration-dampened frames for quiet operation <60 dB.
Exact, on-target dosing that’s up to pharmaceutical standards.
Suitable for multiple sachet materials, product types, and fill volumes.
Smart thermal sealing systems form perfect closures every time.
Built according to international and industry regulations like CE and GMP.
Models to help you scale sustainably with minimal hassle between upgrades.
Intelligently designed systems reduce product loss and film waste.
Sachet Packaging Machine: Key Stages
Our sachet packaging machines can be broken down into multiple modules. Here’s a look at the main elements of the workflow.
The first step involves unwinding the rollstock and feeding it through the system. It’s tensioned on multiple rollers to keep it taught and reduce wrinkles or jams.
The flat foil is manipulated by a forming collar or tube which begins to fold it, depending on your chosen sachet shape and size. This stage also allows for lane-based formatting.
At this important stage, our machines seal the sachets using heated sealing methods like jaws or plates, or ultrasonic cold sealing technology for enhanced integrity.
Optional photoelectric sensors can detect artwork to ensure it’s aligned with each sachet. Batch numbers, expiry dates, and other information can be printed.
We offer highly adaptable dosing systems that dispense product by weight or volume. You can adjust the fill parameters for each individual lane.
Sachets exit the system via a conveyor or chute, with optional rejection systems to separate any units that are underweight, misaligned, or improperly sealed.
Sachet Shape Compatibility
SaintyCo machines are compatible with various sachet sizes, shapes and configurations. The most common is a single standard (rectangular) sachet, but you can also fill double, triple, and multiple sachets side-by-side, in a vertical strip, or as a panel. Our systems also support round sachets, custom-shaped sachets, and sachets within a bag.
Supported Sachet Materials
Our sachet packaging machines are compatible with flexible plastic films like polypropylene and polyethylene, as well as laminates like PAP-PE, PAP-ALU-PE, PET-ALU-PE, and other standard heat-sealable composite films. If you’re looking for a more eco-friendly packaging option, our setups can also be adjusted to work with paper, sustainable polymers, and bio materials.
SaintyCo Resources
Take a look at the SaintyCo brochure for an overview of the different sachet packaging machines we manufacture.
Download the official technical specification sheet for data on the average performance parameters of our machines.
If you want to see our sachet packaging machines in action, you may find this short video helpful, recorded during a test run.
Here’s Why You Should Choose SaintyCo
Here at SaintyCo, we operate with a client-centric approach that puts you at the forefront of everything we do. This means we can tailor your sachet packaging machine to match your setup, whether you’re looking to integrate it with existing equipment or create a new line.
We’ve served hundreds of clients in 150+ countries over the past 20+ years. It’s this experience that allows us to deliver the perfect sachet packaging machine solution every time.
Sachet Packaging Machine Configurations
SaintyCo packaging machines are incredibly versatile, from isolated units to fully integrated models and even customized configurations.
Our independent machine models offer a more simple solution for low or medium-volume production. Conveniently mounted on a swivel for optimal accessibility, easy cleaning, and hassle-free maintenance.
SaintyCo sachet packaging machines are available as in-line systems, in a linear formation as part of your packaging line. They’re best-suited for high-speed sachet production at mass scale.
Our innovative monoblock design contains all functionality in a single, convenient, and compact unit. It’s ideal for facilities with limited floorspace but high performance requirements offering you maximum flexibility.
We engineer unique sachet packaging designs, layouts, and configurations based on your product, layout, and production goals. For more information about our high-end solutions, send us your required specs.
Semi Vs. Fully Automated Options
At SaintyCo, we design sachet packaging machines with minimal automation to reduce initial tooling cost for small enterprises and startups. We also offer machinery with complete automation for non-stop, operator-free production.
Our sachet packaging machines can be ordered with partial automation to save on initial investment costs and simplify the system mechanics.
In these models, some manual intervention is needed. Usually one or more of the following functions: film loading, product feeding, and sachet collection.
When you’re operating at mass scale, you need advanced machinery to support continuous, high-speed production runs. SaintyCo top-end sachet packaging machines automate every step of the process without any manual input. Control is centralized through a PLC with a user-friendly human-machine interface.
Learn More About Our Sachet Packaging Machines
SaintyCo sachet packaging machines can be classified into three categories, defined by their typical production capabilities and features. Every machine comes with our comprehensive after-sales service.
- Data Sheet
- After-Sales Service
- Gallery
| Entry-Level | Mid-Range | Full-Scale | |
| Production Rate | 20-50 bags/min | 60-200 bags/min | 500+ bags/min |
| Dosage Range | 0.1-40g | 1-100g | 1-200g |
| Dosing Accuracy | ±0.5-5% | ±1-3% | ±0.1-1.0% |
| Material | SS304 body, SS316L for contact surfaces | SS304 body, SS316L for contact surfaces | SS304 body, SS316L for contact surfaces |
| Maximum Film Width | 240 mm | 600 mm | 900 mm |
| Number Of Lanes | 1-2 | 2-8 | 4-12 |
| Machine Weight | 200-300 kg | 600-800 kg | 1,000-1,800 kg |
| Power Supply | 220V | 380V | 380V |
| Products | Powders, granules | Powders, granules, pastes, liquids | Powders, granules, pastes, liquids, creams, gels, solid doses, objects |
| Cleaning System | COP, WIP | COP or WIP with optional CIP | Integrated CIP or SIP |
Our after-sales service is one of the many reasons clients love working with SaintyCo. We offer full validation guidance, with detailed technical and qualification documents for IQ, OQ, and PQ. We also assist with GMP, cGMP, WHO, and 21CFR part11 compliance.
If you need help with maintenance, spare parts, or troubleshooting for your sachet packaging machine, we’re here to help. Our locally-based technicians provide virtual or on-the-ground support whenever you need it.
Testimonials
“We will be pleased to work with SaintyCo again to fulfil future orders of production and packaging line machinery. They recently supplied us with an 8-lane powder sachet packaging machine which was delivered exactly to spec and arrived on time despite some last-minute changes to our order which I’m very grateful that they were able to accommodate. The video manual for installation was very helpful and a nice addition, not seen that done so well before with other manufacturers.”
Harry Anand
Head Buyer, Laparus Ltd
“We’re currently running a SaintyCo system (10 lane, automated, VFFS) for single-dose antihistamine sachets, running it for three products at the moment and planning to expand with a 12-lane version in Q4. SaintyCo have been great with every part of the order. We operate under Class C cleanroom standards so having their support for the compliance side of things has made life so much easier, with other manufacturers it’s been a battle but SaintyCo knew their stuff straight off the bat.”
Abe McDonald
Procurement Manager, M&T Pharma Supplies
SaintyCo sachet packaging machines can handle all sorts of products, including granules, like gravy, and powders, like medication. They can also package liquids and viscous liquids like cough syrups, as well as pastes. Solid products such as suppositories, tablets, seeds, herbs, and wipes are also compatible.
Yes, we manufacture sachet packaging machines specifically for cleanroom environments, from ISO 4-8. These systems have the highest levels of hygiene and specialized features to ensure they comply with regimented industry, international, and regional standards.
The most simple way to increase the production capacity of a sachet packaging machine is the up the number of lanes. For example, if you are currently running a 4-lane machine, you could potentially double the output by increasing it to an 8-lane system.
Other Production Line Machinery
Powder Filling LineAs an alternative or complementary system, fill bottles, capsules, and more.
Granulation LinePrior to filling sachets, this upstream line creates granules.
Vacuum Emulsifying MixerMix and homogenize formulations for filling into sachets, like shampoo or cream.
Pharmaceutical Roller CompactorSachet packaging machines are often found downstream of this granulator.
Dosing And Filling Technology
At SaintyCo, we have many options for dosing and filling. Our sachet packaging machines support auger fillers for free-flowing and semi-free-flowing powders, like milk powder, or dry pharmaceuticals. This volumetric control method is idea for cleanroom use and integrates well with dust extraction systems.
Another type of volumetric filler is our oscillating cup technology, also known as basculating systems. They’re best for granulated products like instant coffee and work well for mid-speed lines.
For viscous and semi-liquid products like gels, creams, and sauces, we usually recommend piston pump systems. You can adjust the stroke volume for different sachet sizes. In pharmaceutical settings when handling APIs and HPAPIs, where it’s critical to reduce contamination risk, our peristaltic pumps are the preferred choice.
We also offer gravimetric systems for weight-based dosing. Mass flow and Coriolis flowmeters are available which are especially useful for solvents, suspensions, or low viscosity syrups.
Sealing And Cutting Systems
The ability to customize your product is essential for improving its quality and tailoring it to the consumer. So, we give you a variety of ways to seal and cut your sachets for maximum user convenience.
Impulse and constant sealing are the standard hot sealing systems used in our sachet packaging machines, while ultrasonic (cold) sealing is another option for heat-sensitive products, multilayer films, or cleanroom environments where thermal degradation and particle emission could be a factor.
For cutting options, our machines can produce strip seal or diamond seal patterns, with zig zag or straight cut edges. Our machines support easy opening features, too, like easy tear notches, laser scoring, easy peel films, premade opening lines, and perforations.
The cost of your sachet packaging machine will be calculated based on your required specifications. For a free and accurate quote, just get in touch!
An average sachet packaging machine might draw around 3.0 kW of power, although this varies significantly depending on the model and spec.
You can use many different materials for sachet packaging, including laminates like PET/PE, PET/Metallized PET/PE, NY/PE, Paper/PE, Aluminum/PE, and more.
The lead time depends on the complexity and volume of your order. We ask that you kindly get in touch for information on our expected timelines for delivery of your project.
All our sachet packaging machines come with a comprehensive installation guide in PDF and video form, with physical copies available upon request. If needed, our full technical support is available.