Purchasing an ideal small scale candy making equipment does not have to be a tiresome process.
This is because all you have to understand are the basics before you buy it.
So, what are these basics?
The answer to this question is the reason I have detailed this simple guide for you.
Have a look.
- Uses and Applications of Small-Scale Candy Making Equipment
- Uses and Applications of Small-Scale Candy Making Equipment
- Types of Small-Scale Candy Making Equipment
- Advantages of Small-Scale Candy Making Equipment
- Disadvantages of Small-Scale Candy Making Equipment
- Parts and Components of Small-Scale Candy Making Equipment
- Materials used to make Small Scale Candy Making Equipment
- How Small-Scale Candy Making Equipment Works
- Small Scale Candy Making Equipment Production Capacity
- Comparison between Small Scale Candy Making Equipment and Large-Scale Candy Making Equipment
- How to Install Small Scale Candy Making Equipment
- Safety Considerations for Small Scale Candy Making Equipment
- How to Troubleshoot Small Scale Candy Making Equipment
- Quality Standards for Small Scale Candy Making Equipment
- Support Equipment you’ll need for Small Scale Candy Making Equipment
- How to Care for and Maintain Small Scale Candy Making Equipment
- User Requirement Specification for Small Scale Candy Making equipment
- Considerations for choosing Small Scale Candy Making Equipment
Uses and Applications of Small-Scale Candy Making Equipment
Small-scale candy-making equipment has several uses and applications.
You have different industries which use this machine.
Some of the uses include in the medical and confectionery industries.
Features of Small-Scale Candy Making Equipment
Different small-scale candy-making equipment has different features which facilitate their working.
It is, therefore, vital that you specify the features you are looking for in a particular machine before purchasing it.
The main features that are common in these machines include:
The material you find in small-scale candy-making equipment is durable and does not react with the ingredients you use.
Stainless steel is ideal due to its unique characteristics, given the sensitivity of the products you are producing.
Such characteristics include ease of cleaning and anti-bacterial properties.
There is different small-scale candy-making equipment, each having different production capacities.
This allows you to purchase one that suits your production.
However, when selecting an ideal capacity, you should allow for a future increase in production.
This is to minimize the cost of having to purchase another machine.
Understanding the power requirement for particular small-scale candy-making equipment helps in understanding its functioning.
The different power requirements affect the production capacity of your machine.
The power requirement should not exceed the total power output of your factory.
This is another excellent feature of small-scale candy-making machines which gives you the control in producing a variety of candies.
Such candies can differ in terms of length, shape, and thickness while maintaining the same quality.
Types of Small-Scale Candy Making Equipment
There are three different types of small-scale candy-making equipment depending on their operation procedure. They are:
Manual Small-scale Making Equipment
Manual small-scale making equipment is one that you operate using hands.
It is an ideal machine for the small-scale production of your candy.
It is a cheaper option compared to the other types.
It is flexible given its size, allowing you to move it around during production, saving space.
However, it is highly ineffective in large-scale candy production.
This is due to its time and resource-consuming nature.
Semi-automatic Small-scale Making Equipment
Semi-automatic small-scale candy-making equipment has several of its automated functions.
This facilitates its production process.
It is faster compared to manual small-scale making equipment.
This allows you to use it in relatively higher production processes.
However, it is expensive compared to the manual one and requires a large installation space.
You cannot move it around; hence have to install it at one location.
Fully Automatic Equipment
This machine is entirely automated, which means there is limited human intervention in its processes.
The advantage you have with this machine is that it is faster, hence an ideal option for large-scale production.
Minimal human intervention implies you don’t have too high many employees, which reduces your operational cost.
However, its initial purchasing cost is relatively higher compared to the other types.
You also require a large installation space, a limiting factor where such space is not available.
Advantages of Small-Scale Candy Making Equipment
Small-scale candy-making equipment offers several advantages depending on the perspective you are looking at. Among these benefits include:
When in good condition, small-scale candy-making equipment can operate efficiently without breaking up.
Reliability is essential in any business since it determines the volume of your sales and customer satisfaction.
Using small-scale candy-making equipment enhances your production capacity, which translates to an increase in sales.
Operating small-scale candy-making equipment is relatively simple since you just have to understand how each part functions.
This machine also reduces the number of employees working in your factory, which enhances overall functionality.
Using this machine reduces major costs of your production significantly. For instance, the labor cost and the downtime cost.
This is because your machine can operate for long without stopping compared to labor which has a working limit.
Small-scale candy-making equipment has a higher production capacity which translates to higher sales and ultimately increased profit margins.
The production process using this machine is free of contamination which may affect the quality of your candies.
This is due to its stainless-steel material and the process having minimal human interference.
Disadvantages of Small-Scale Candy Making Equipment
As much as there are benefits of using small-scale candy-making equipment, you cannot avoid its limitations.
Some of these disadvantages are:
These machines are pricey, which means you have to budget properly before purchasing them.
It can also be a challenge in situations where these funds are not available.
Those operating your machine should have the necessary experience to reduce accidents and ensure its proper functioning. Such experience is costly.
In certain cases, the experience is not readily available.
These machines have different production capacities which are fixed.
This makes it hard to increase your production capacity unless you purchase another one.
However, purchasing another machine means incurring extra costs, which may not be readily available.
The release of fumes and harmful products negatively impacts the environment.
This affects the environment, but even those operating the machine may end up having respiratory problems.
Parts and Components of Small-Scale Candy Making Equipment
Parts of Small Scale Candy Making Equipment
It is critical to understand the location and function of the different components of small-scale candy-making equipment.
This facilitates its smooth operation and maintenance.
A functional small-scale candy making equipment comprises the following parts:
The positioning of the control panel depends on the type and model of your equipment.
However, in most cases, it is on the front side of the machine.
It consists of several buttons and control commands that let you operate the machine.
Its interface is simple for easy maneuvering when you are operating.
This is a funnel-shaped component that is usually on the top part of the machine.
Its function is to facilitate the flow of the candy ingredients during production.
You place the ingredients when starting the operation, and it flows to other production stages.
The production capacity of your machine dictates the volume capacity of the hopper.
An electrical system consists of different cables, resistors, and motors.
This system plays a critical role in ensuring there is a smooth production process for your candy.
This is by providing the necessary energy that your machine requires to convey the different ingredients and convert them to finished products.
A conveyor belt’s function is to move the various forms of your candy through the production process.
You can control the conveying speed using the control panel.
The production process results in molten candy, which you have to cool before packaging it.
It is the function of this unit to cool down this molten candy to a favourable temperature.
Cooling also facilitates the candy to have the desired shape and taste.
This is a critical section of your equipment responsible for mixing the various ingredients for your candy-making process.
Mixing helps in obtaining a uniform mixture hence ensuring you have a uniform and high-quality product.
This unit is towards the rear end of your equipment and is responsible for discharging the process end product.
The discharging speed depends on the production speed and the quality you want for your candies.
The essence of this section is to reduce the moisture content in your candies to the desired level for further processing.
Cooling results in your candies having a particular hardness level.
You can control this hardness by regulating the cooling temperature operating in this section.
This section is responsible for the dimensions of your candy.
These dimensions include the length, thickness, and shape of your candy.
Different molding designs allow you to control the results of the process.
This is an optional part of your small-scale candy-making equipment, which is on the rare end. Its function is to package your candies
Materials used to make Small Scale Candy Making Equipment
The main material in the manufacturing of small-scale candy-making equipment is stainless-steel.
This is due to the unique characteristics that stainless-steel offers.
For instance, it is durable, which ensures the durability of your small-scale candy-making equipment.
Its anti-bacterial features minimize contamination of the product, thereby guaranteeing you of its quality.
Stainless steel is easy to clean, thus ensures your small-scale candy-making equipment always remains clean.
This is critical given the type of product it handles.
How Small-Scale Candy Making Equipment Works
To understand how small-scale making equipment, you need to understand the functioning of the different parts.
The main processes that take place in the functioning of your small-scale candy making equipment are:
Ingredient preparation involves having all the ingredients together and mixing them in the right proportion.
A mixing tank helps in ensuring there is a smooth mixing of your ingredients.
It is the function of the mixing tank to heat, stir and melt the ingredients.
This ensures you have a mixture that you can use for further processing.
The outcome you have from this process is a thick syrup that flows to the next processing step.
In the moulding step, the thick syrup goes through refrigeration.
Here, excessive heat present melts and cools up to the point that it is in a flexible semi-solid state.
Your machines cut it into sizeable pieces from where the pieces flow into a moulding panel in this state.
The function of the moulding panel is to create specific shapes.
The shapes depend on the specifications you want for your candy.
You can control the specifications by adjusting the control panel.
Cooling and Drying
The mould pieces flow into a cooling and drying bed.
The first step involves cooling the pieces by passing them through a refrigeration section up to a given temperature
The mould then flows to a drying chamber where the candies dry to obtain the necessary hardness level.
If you want to add more flavours or other confectionery additives, you can do that at this stage.
It is also at this stage where you can inscribe the initials you want on your candies.
Inspection, Sorting, and Packaging
It is important that you only process candies that meet the required standards.
This is possible by passing it through a quality assurance unit.
Here, there is ascertaining the various production processes to ensure your candies are of the best quality.
There is also a sorting section that removes products that are of poor quality and defectives.
Once your candies are through, you need to pack them effectively before storing or shipping them.
The packaging material ranges from the individual packs to the outer box packaging.
Whichever packaging procedure you use, there is a need to ensure you adhere to the packaging guidelines.
For instance, the outer packaging material should be resistant to several external factors like the environment.
Small Scale Candy Making Equipment Production Capacity
Small-scale candy-making equipment is available in different production capacities.
This is due to the availability of different types and manufacturers.
You have to specify which capacity fits your production before purchasing one to use.
Comparison between Small Scale Candy Making Equipment and Large-Scale Candy Making Equipment
The main difference between small-scale candy and large-scale candy making equipment is the production capacity.
Large-scale candy making equipment has a higher production capacity than small-scale candy-making equipment.
Their usage is also different, with large-scale candy making equipment being of use in heavy production industries.
Small-scale candy making equipment is ideal for light production industries.
How to Install Small Scale Candy Making Equipment
There is a need to prepare adequately before installing your small-scale candy-making equipment.
Such preparation includes having the right equipment and preparing enough space for installing your machine.
Having enough space is important since it facilitates not only the installation process but even the maintenance procedure.
Those installing your equipment should have the necessary qualifications for proper installation.
You must follow the manufacturer’s manual during installation.
This prevents mixing up or improper installation, which may lead to failure of your machine.
All the wiring should be in the correct position for the proper functioning of the equipment.
Once you complete the installation process, you have to carry out a test to see if your machine is functioning properly.
Safety Considerations for Small Scale Candy Making Equipment
Small Scale Candy Making Equipment
Safe handling of your small-scale candy-making equipment helps in reducing risks associated with operating it.
For instance, you need to ensure that only qualified personnel operate the equipment.
This helps in reducing injuries and quality products since they have the necessary experience in handling your machine.
Check on the connection and wiring of your equipment often to reduce incorrect wiring and connection.
This is important in reducing electric shock and non-functioning of your equipment.
If need be, you need to have an electrician do the connections for you.
Using the right material offers safety operations for your equipment.
Incorrect ingredients can lead to stalling of your machine, which affects the production time.
Another safety consideration is to ensure those operating the machine have the right attire.
For instance, they should not wear loose clothes which get stuck along with the conveyor belts or wiring parts.
This can cause accidents and stalling of your equipment.
How to Troubleshoot Small Scale Candy Making Equipment
In the course of operating your machine, it may fail due to different reasons.
Understanding the cause of the problem helps you in getting a solution, thereby reducing its downtime.
Common causes of failure for your machine include:
Conveyor Belt not Moving
An effective conveyor belt should continuously move when you switch on your machine.
If this is not happening, then you have to check several aspects of your conveyor system.
You can check if there is enough lubrication that may hinder its movement.
Lubricate it properly if need e and check if it is functioning.
If that is not the issue, check along the conveyor belt and remove the debris present.
Debris limits the movement of your conveyor by creating an obstacle.
Your Machine is Not Powering
The effect of your machine not powering is it causes no production to take place.
The issue here can be a lack of enough power to check the power requirements before purchasing your machine.
The total power requirement for your machine should not exceed the power output for your industry. Another issue can be poor or lose wiring.
You can rectify this by ensuring there is proper wiring of the cables.
If you are not sure of the wiring procedure, you have to hire a professional to do it for you.
You also have to seal any loose wiring present.
This ensures there is an effective current flow.
Having a higher quantity of your candies broken indicates several issues, which you can adjust using the control panel.
Such issues include improper mixing of the ingredients, too much drying, and cooling of your candies.
Always ensure there is a proper configuration of your machine.
This gives your machine the right time to mix, cool and dry to obtain the correct end product.
Uneven Candy Texture
The end product should be uniform in terms of texture.
That is, it should be uniform in terms of hardness and texture.
If this is not the case, you need to check on the refrigeration system responsible for hardening your candies.
Ensure all the components on the refrigeration section are working properly and replace any worn-out parts.
Check also on the control panel to ensure you have the right configuration for your drying and cooling.
Different Candy Sizes
If you are experiencing the production of candies with different sizes, you need to consider checking on the molding section.
Here you have to ensure all the parts are function properly, including the molding part, and repair any worn-out part.
The control panel should have the correct configuration, including using one molding unit at a specific time.
Quality Standards for Small Scale Candy Making Equipment
Quality standards are essential in the proper working of your small-scale making equipment.
This is because there is an assurance of productivity and that your machine is of high quality.
Quality standards that you need to check out before purchasing this machine include:
- Food and Drug administration standard
- Current Good Manufacturing Practices (cGMP)
- International standards organization (ISO) standards
- CE quality standards that facilitate proper electrical connection
Support Equipment you’ll need for Small Scale Candy Making Equipment
Depending on the quality and the need for further production, you can have the following support equipment:
Melting and Mixing Tank
For you to have a uniform product, you have to mix and melt your ingredients.
Melting and mixing tank is an option one that you can use alongside your equipment.
This tank ensures an effective mixing of all the ingredients before candy production starts resulting in high-quality candies.
Candy Inspection Machine
There is a likelihood of having defective candies after production, which affects their quality.
You, therefore, have to sort the defective candies from the quality ones.
A candy inspection machine helps in removing the bad cadies.
It has sensors that automatically detect the bad ones and separates them.
Candy Sorting Machine
This is an important machine to have if you produce various candies in a single production process.
Variety can be in terms of colors, size, or flavors.
This machine helps in sorting your candies into the specific types that you want.
Candy Polishing Machine
Candy Polishing Machine
The importance of this machine is to give your candy a presentable finish before packaging.
This is by removing debris and other foreign particles from the candy.
It gives your candies a presentable outlook before packaging.
How to Care for and Maintain Small Scale Candy Making Equipment
Proper care and maintenance of your small-scale candy-making equipment ensure efficiency and quality production.
There are several ways that you can maintain your machine.
For instance, you should always clean the machine before and after every use.
This removes any debris from the previous production and ensures you have contamination-free production.
Removing debris also ensures there is no hindrance on the moving parts, thus boosting production.
You also have to frequently lubricate these moving parts.
This reduces friction which can cause wear and tear to your machine.
It also allows these parts to move effectively, thus boosting production.
Proper maintenance also involves carrying out routine checks on your machine.
Such a routine helps you to understand where the problem is and sort it.
Such problems can range from a loose connection to improper wiring.
Another way of maintaining your machine is by replacing worn and non-functioning parts.
However, you need to ensure you purchase these parts from a reliable source, preferably your manufacturer.
User Requirement Specification for Small Scale Candy Making equipment
User requirement specification outlines the exact model of your small-scale candy-making equipment.
Among the specifications that it indicates to include the operational requirement, compatibility, and technical support.
Understanding the exact specifications that you need helps your manufacturer in producing your equipment.
It reduces the production time since they understand exactly what you need.