Vacuum Emulsifying Mixers By SaintyCo
☑ High-quality industrial vacuum mixing solutions
☑ 20+ years of pharmaceutical manufacturing experience
☑ European standards of engineering excellence
☑ Large catalog of standard vacuum emulsifying mixers
☑ Customized mixing equipment for your facility layout
☑ 100% free quotes with a 24-hour lead time
Vacuum Emulsifying Mixers By SaintyCo
SaintyCo vacuum emulsifying mixers are suitable for a diverse range of use cases across industries. In the pharmaceutical sector, they’re used for topical creams, oral syrups, and medicated ointments. They’re also used in the food, cosmetic, and chemical industries to make everything from salad dressings to sunscreen and adhesives.
What Is A Vacuum Emulsifying Mixer?
A vacuum emulsifying mixer is sometimes referred to as a vacuum homogenizing mixer. It’s a piece of manufacturing equipment used to combine multiple materials, like water, oil, and powder. It breaks down and mixes particles, known as homogenizing, to create lotions, creams, pastes, ointments, and other emulsions.
The vacuum emulsifying mixers that we produce here at SaintyCo come in an abundance of different models, configurations, and capacities. This is because various models of mixers are better suited to certain formulations, depending on factors like their viscosity.
Regardless of their technical specifications, our vacuum emulsifying mixers work on the same premise and have a similar setup. The product begins in the mixing tank, where it is pushed down into a homogenizer by powerful blades. A vacuum pump removes air from the tank, and a heating and cooling system regulates the temperature to optimize the emulsification process. The result is a smooth, bubble-free product that’s ready for filling into tubes or bottles.
Types Of Vacuum Emulsifying Mixers
Check out some of the different kinds of vacuum emulsifying mixers on offer at SaintyCo. From the material circulation method to the mixing bowl functionality, our products cover a variety of requirements.
Our fixed-style mixers provide the best stability in large-scale and mass production lines.
A tiltable mixing pot makes cleaning and material discharge easier, adding flexibility.
Materials are processed through a homogenizer loop inside the main machinery unit.
Reactive or sensitive formulas are pumped through pipelines outside the main body.
A mechanical rotor-stator system uses high speeds to generate intense forces.
Our basic setup uses one agitator and is ideal for low-viscosity liquids like serums and smaller batches.
A second rotor helps increase shear rate for more complex materials, creating finer emulsions.
Three variable-speed blenders give you maximum control over mixing and homogenization.
Categories Of Vacuum Emulsifying Mixer
From low-volume models to full-scale, high-speed mixers, there’s a SaintyCo machine that perfectly aligns with your production goals.
Our most cost-effective model for small-scale production, ideal for startups.
Purpose-designed for commercial and academic research and development in the laboratory.
For mass production, our high-capacity mixers are perfect for reliable, continuous operation.
With reinforced motors and blades to prevent clogging when mixing thick products like wax.
Features And Benefits
Saintyco vacuum emulsifying mixers are cost-effective, consistent, and compliant with both cGMP and GMP. Here are some of the other key points to consider with our top quality mixers.
Automated CIP and SIP functionalities built in.
Our smart designs allow for easy adjustments.
Completely sealed and sterile vacuum environment.
Achieve stable nano-level emulsification.
Top, bottom, or inline homogenizers available.
From benchtop units to industrial machinery.
Runs quietly with minimal vibration or sound.
Designed to save power and operating costs.
Vacuum Emulsifying Mixer Processes
The vacuum emulsifying and mixing process is made up of multiple stages, optimized by SaintyCo’s precision-engineered components and tailored modules.
A vacuum pump removes air from the mixing chamber, which helps remove air pockets and any dissolved gases in the mixture. It also prevents oxidation.
Optional setups include a separate water-phoase and oil-phase pre-mix tank, as well as vacuum ports for dust-free feeding of powders and liquids.
Our steam or electric heating systems increase the temperature of the jackets around the vessels, evenly heating the mixture inside.
Counter-rotating anchors, wall scrapers, and agitators work together to mix the product without any dead zones, build-up, burning, or scorching.
Whether you opt for a top, bottom, or inline style, intense shear forces are generated, which force materials through the homogenizing head.
Our precise temperature control systems cool the mixture via the vessel jacket before discharging the finished product using a pump, valve, pressure differential, or tilt.
Flexible Design
SaintyCo vacuum emulifying mixers are engineered for versatility thanks to their modular systems. This means you can add extra functionality like inline homogenization or automatic batching depending on your intended use case. It’s ideal if you’re scaling up or formulating a new product line and need to adapt.
Built-In SIP and CIP
Optional add-ons for our vacuum emulsifying mixers include clean-in-place (CIP) and sterilize-in-place (SIP) functions. Our machines use automated spray balls, steam injection lines, and validated cleaning cycles, perfect for FDA and GMP-compliant manufacturers in the food, cosmetic, or pharma industries.
Our Resources
If you want to get a full look at the array of vacuum emulsifying mixers on offer at SaintyCo, kindly read through our latest brochure.
Please feel free to download the PDF with technical specifications and data for our various vacuum emulsifying mixers.
Watch a SaintyCo vacuum emulsifying mixer in operation, filmed at one of our top-rated production facilities in China.
Why Should You Choose SaintyCo?
Here at SaintyCo, our team is made up of experts in their field who are all waiting to help make your project a success. Whether you’re looking for a single vacuum emulsifying mixer, multiple units, or an entire production line, we’ve got the knowledge, experience, and products to make it happen.
We’re committed to providing a friendly, professional, and transparent service. From your first inquiry until machinery installation, and throughout your vacuum emulsifying mixer’s lifetime, we’re here to help.
SaintyCo Vacuum Emulsifying Mixers
Browse some more SaintyCo product types and models to find what you need. Not seeing the right setup for your line? Just get in touch to tell us what you need.
SaintyCo bottom-style homogenizer mixers are great for faster mixing due to the gravity-fed circulation, which creates a vortex. They’re ideal for high-viscosity materials.
Our top-positioned homogenizers are often used for batch-style operations, with the emulsifying system above the tank. This setup is preferable for lighter, less-viscous materials.
Our inline machines can be integrated directly into your existing production lines. These high-end designs enable continuous processing, generally with a higher throughput.
One of our specialized vacuum emulsifying mixers is used to create suppository medicine, customized for semi-solid and melt-based formulations.
Automate Vacuum Emulsifying Mixing
Here at SaintyCo, we offer simple, advanced, or complex vacuum emulsifying mixers with different levels of manual input vs. automation.
Our semi-automated models of vacuum emulsifying mixers require human presence and some level of input from a trained machine operator.
With a simpler design, they’re suited to budget-conscious operations, lower volume runs, R&D environments, or highly customized formulations.
Our fully automated models are controlled centrally by a programmable logic controller (PLC), which you can access via an intuitive human-machine interface (HMI).
The software integrates easily with SCADA platforms, monitors processes in real time, supports batch consistency, and vastly reduces the risk of operator error.
Learn More About Our Products
Get into the nitty gritty with our vacuum emulsifying mixer data sheet, pictures, and more.
- Data Sheet
- After-Sales Service
- Gallery
| Parameter | Entry-Level Mixer | Mid-Range Mixer | Full-Scale Mixer |
| Working Capacity (L) | 50 | 1,000 | 4,000 |
| Viscosity Range (cP) | ≤20,000 | ≤100,000 | ≤2,000,000 |
| Automation | Semi-automatic | Semi or full-auto | Fully automatic with PLC + HMI |
| Temperature Control (°C) | 0-200 | 0-200 | 0-200 |
| Agitator Power (kW) | 1.5 | 2.5 | 5.5 |
| Agitator Speed (rpm) | 0-50 | 0-50 | 0-50 |
| Homogenizer Power (kW) | 4 | 15 | 18.5 |
| Homogenizer Speed (rpm) | 0-3600 | 0-3600 | 0-3600 |
| Oil/Water Tank (L) | 30/30 | 450/650 | 1,500/2,000 |
| Jacket Bear Pressure (MPa) | ≤0.3 | ≤0.3 | ≤0.3 |
When you purchase a vacuum emulsifying mixer from SaintyCo, our award-winning customer service doesn’t end there. We’ll continue to provide technical support, maintenance assistance, and spare parts for as many years as you need us to.
All you have to do is give us a call, drop us an email, or contact your account manager directly. Thanks to our global reach, we can even send a local engineer or technician to help you face-to-face.
Testimonials
“This was our first time ordering from SaintyCo and they’ve proved themselves to be a valuable partner. We needed to upgrade our vacuum emulsifying mixer and from day one, the staff were extremely accommodating with our requests and really took the time to understand our production goals and processes. So, the sales agent could tell us exactly what model we needed, and he was very knowledgeable too with recommendations for modular adjustments.”
Arvind KashyapHead Buyer, Jolti Foods Ltd“I wouldn’t go anywhere other than SaintyCo! Time and time again, SaintyCo has proved they’re the best in the business… at least in my experience, anyway, they come out with top marks for their professionalism, speed, and quality engineering. We have three vacuum emulsifying mixers from SaintyCo in total (two lab-based, one top-range) and they’re spectacular pieces of kit. Easy to use PLC, reliable automation. We opted for the SIP upgrade which is well worth it, too.”
Sean KeyesTechnical Director, BMM Skincare
SaintyCo vacuum emulsifying mixers are fabricated from food and pharma-grade 316L stainless steel, with a mirror polish. The exterior (non-contact) is made from 304 stainless steel.
You can produce all sorts of formulas in a SaintyCo vacuum emulsifying mixer. For example, pharmaceutical products include creams, liquid medicines, and ointments. Foodstuffs include things like salad dressing and mayonnaise. In the chemical industry, paints and glue are common products. Personal healthcare and cosmetic products like makeup, hair dye, gel, wax, face cream, lotion, and balm are also common.
Emulsification simply means mixing two liquids that can’t dissolve into each other (known as immiscible liquids), like oil and water. Under normal conditions, the mixture would separate. SaintyCo machinery uses a vacuum environment to help the two materials mix, creating a stable emulsion.
Related Products
Soft Tube Filling MachineOften found downstream of a vacuum emulsifying mixer.
Tablet Tube Filling MachineAutomate filling chewable or dissolvable tablets into rigid tubes.
Desiccant InserterInsert moisture-absorbing materials (like silica gel) into containers.
Bottle UnscramblerUse automation to organize bottles and orient them ready for filling.
Particle Size Control
The emulsification process depends on the oil and water phases to break up into tiny droplets. SaintyCo vacuum emulsifying mixers create small, uniform droplets that help the materials mix more evenly. That way, the final product looks smoother and has a better texture. It also lasts longer, since stable emulsions are less likely to separate as time goes on.
SaintyCo products use a rotor-stator homogenizer to achieve precise particle size control. This is a fast-spinning tool that generates intense shear force, breaking the ingredients into minuscule particles that can be as tiny as 1 to 2 microns.
Our vacuum emulsifying mixers give you control over the process via a PLC. You can adjust the homogenizer speed, change the mixing time, and select different stage systems (single, double, or triple). Some of our products also offer variable shear zones to avoid issues like creaming and separation.
Thermal Precision
At SaintyCo, our vacuum emulsifying mixers come with several types of heating, cooling, and temperature control systems. This functionality is essential for melting waxes, activating emulsifiers, cooling volatile ingredients, and stopping heat-sensitive materials from getting damaged, which could ruin entire batches.
The use of jacketed vessels across our equipment line gives you maximum control, no matter the machine capacity or class. The “jacket” is a layer that wraps around the mixing chamber. Hot water or thermal oil can be pumped through the jacket to heat the ingredients in the inner mixing chamber, while cold water can be used in the same way to cool the product.
Some SaintyCo vacuum emulsifying mixers come with side tanks for heating oil and water phases. So, the tanks feed into the main mixing chamber when the material is at the right temperature. This optimized process speeds up production because ingredients are already at the required temperature for emulsification. So, overall, you can achieve a higher throughput using this setup.
It depends on the model, but generally speaking, our vacuum emulsifying mixers are compatible with CIP and SIP systems. These are available upon request.
That part’s easy! Contact us using the online inquiry form, and we’ll be in touch within 24 hours to discuss your needs, provide a price, and answer your questions.
We have over 20 years of experience supplying vacuum emulsifying mixers to diverse clients, so we’d be happy to provide advice and recommendations based on our expertise. Just get in touch today!
Yes, most definitely. We provide full documentation and support for IQ, OQ, and PQ protocols so you can relax knowing your machinery is FDA- and cGMP-compliant.
Shipping costs depend on where you’re located and your preferred Incoterms. Please contact us and we’ll calculate an accurate quote based on your details.